Description

CONFERMA MICRO 120 PR

PLANT “MICRO 120”-PR FOR THE PRETREATMENT AND PAINTING OF THE ALUMINIUM SHEETS AND  PROFILES

CONSTRUCTION:

The entire line is modular. The main components are clamped onto hollow structural steel tubular columns. It was originally packed in thirteen 20 & 40 ft sea containers. (4 open top).  Total weight ±60 tons. All attaching points for assembly are bolted together, with draw rod type clamping. In effect it’s a giant Lego set.

SYSTEM INCLUDES: 

• ~ 40 pages of detailed plans, layout etc. USB key w/ same digital plans + detailed wiring diagrams
• All structural components, columns, beams, braces clamping bolts and brackets,
• Master Allen-Bradley, PLC controls, (Colour Touch Screen) software: AB Studio 5000.
• Main input isolation Transformer, 800 A. 600 V. 3/60
• Air compressor (for lockpins & spray controls) and 3×400 gal. reservoirs, dryer
• Complete self-contained incoming water De-ionization system
• Tank farm with water reservoirs, chemical cleaning acid and base solution storage and mixing and pumping equipment eg., pumps, piping, filters, valving etc.
• Two gas-fired boilers with controls to heat cleaning solutions
• All plumbing for boilers etc., all Victaulic fittings, and access floor plates
• Filter press for dewatering to solids after neutralizing. Ex-owner informed us:
  “The overall system is so good you can drink the waste water output”.
• Input loading area, with clip on cross bars on the full system length V.S conveyor
• 7 sequential dip tanks, plasticized, each ± 28 ft.L. x 28″ W. x  5-6′  deep.
• Drying oven, post rinse, full length, natural gas fired
• Dual independant variable speed and pressure electrostatic spray stations, with powder          paint hoppers, each travelling automatically across the whole 8m. length
• Finish baking oven, dual burner, gas fired,
• Unloading area transport and cooling conveyor,
• All sub-control stations, plumbing, wiring, conduits, disconnects, switch gear
• Process chemical and temperature sensing equipment and reagent chemicals
• Several tons- boxed standard color powder,  white and other colours with 4 paint mfr’s approval certificates: the line is good for their products.

DIMENSIONS:

• ~250+ ft. Long  x  ± 60 ft W. x 22-25 ft H.  (Length INCLUDES Loading and unloading zones)
•  Other exterior supports extended for ductwork, control panels, conduit, etc.
•  The control console enclosures, auxiliary equipment  eg boilers, air compressors, switch gear
  is all attached out board along one side for ease of access.
• All steel mezzanine platforms, stairs, ventilation duct-work plumbing, pipes, catwalks
  grill work, fencing with light sensors, rolling product dollies cross overs and trench-
  floorplates,etc.
  are all included as more detailed below..
  THIS IS A TOP QUALITY COMPLETE WORKING SYSTEM.
• THE PRODUCT QUALITY IS DESCRIBED AS “SECOND TO NONE”
• Please CALL Immediately if you are interested in acquiring this system.
• Toll-free: 888-459-4024, John at (514) 867-3131 / Robin at 514-952-3132
       and our super reliable phone back up man, Dan at (514) 992-9353 /
• We might consider a deferred payment agreement.
• This system needs to be removed from the building SOON!.  Time is fleeting.
• We can lend you some equipment to aid in your removal. (eg. Forklifts, Skyjack, Boomlift, Broderson IC-80 indoor mobile crane, rigging equipment, etc.)
• Your own staff can have full 24 hour access on site and we will facilitate
  your removal in every way possible, as suppliers or even silent partners
• “Current estimated replacement cost – last year the ex owners thought it’s maybe $6.5 million to reolace, so we said “Sacrifice… 1/4 Price…or even less see below-

ADDITIONAL Equipment:

• FIKE Fire & explosion sensing, controls and alarm system w/auto-shut down
• Air filtration equipment and ductwork

OPERATION:

Parts are attached to removable bars that clip into the orange conveyor segments on each side (red in photos)

The continuous conveyor carries parts into the full length cleaning / pre-treatment tanks. Various nozzles spray in pre-determined pattern for 100% coverage. Parts are rinsed and dried then go to the two cross-travelling stations of electrostatic coating.

The powder dispensing units and spray nozzles are on two separate carriages rolling cross-wise to the line moving at the required speed and spray volume, to achieve full coverage.  There are parking areas in the line for parts to gather to allow for variations in the time of completion of each batch or part type, thus buffering the system to optimize throughput.

The coated parts move up and over the opening sill, into the baking oven. Then on completion of the baking time the parts are lowered from the output sill to the unloading area.

There is variable speed horizontal conveyor in the unloading zone to gather parts as may be necessary for additional cooling, handling, packaging etc. as may be  necessary.

Personnel employed  as this line  was recently operating: 2 workers loading parts, 1 monitoring the overall process, and 2 workers unloading and packaging finished product .

For many smaller parts, the plant suggests that 2 additional workers might be needed loading and unloading parts.

BUT NOW… we’re told by an Industrial equipment instaler: “my powder coating expert knows this line and said: “Current estimated replacement installed cost –  10,000,000 Euros”

So… we’ll Sacrifice… Pay us one TENTH of that Replacement cost…… and it does the same thing . . . . . . with experience .. and BEST …

TAKE NOW. PAY LATER !

Please CALL Immediately if you are interested in partnering or acquiring this system.

 John at (514) 867-3131 / Robin at 514-952-3132
 No answer? Our super reliable phone back-up man, Dan at (514) 992-9353
Toll-free: 1-888-459-4024,  New York – 518-913-2733 

E-mail:  [email protected]  

PHOTO GALLERY

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